Woodworking Machinery
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OLIMPIC S 2000 AUTOMATIC HEAVY-DUTY EDGE BANDER
Automatic Heavy-Duty Edge Banding Machines Max. edge thickness: 15 mm

A complete range of automatic single-side edge banders for industrial use guaranteeing:
* top quality finish
* easy set-up
* application of each type of edge
Designed and built with innovative devices to speed up machining changeover and allow heavy duty operation.
All machines are fitted with the "ORION 220", colour graphics numeric controller. As an optional, machines can be fitted with new PC/PLC controller system. This has a user interface based on the "Winedge" software which makes all the main machine functions very easy to control.
Main features
* Mobile control panel
* Gluing with hot-melt glue
* Standard glue roller with REVERSE ROTATION with automatic recovery of unused glue
* Interchangeable glue pot
* Automatic edge banding with roll and strips material and 3 mm thick shear device
* Quick edge changeover and precise edge feeding thanks to the interchangeable feeding rollers
* High versatility of machining changeover
* Maximum safety thanks to the safety enclosure lined with soundproofing material, that protects the operator from direct contact with the operating groups


Technical Specification:

Strip edging thickness 0,4 / 15 mm
Roll edging thickness 0,4 / 3 mm
Panel thickness 10 / 60 mm
Panel thickness with round k unit 10/45 mm
Feed speed 12 e 18 m/min
space between one panel and the next 800 mm
tool speed 12000 rpm
The machine is complete with:
- ORION 220 graphic numerical control with PLC
Numerical control complete with PLC to carry out quickly, easily and without errors the execution of customized working programs (100 programs max.)
It controls the pneumatic positionings of the operating groups, when the same are installed on the machine
(The NC does not include the pneumatic positionings)
It does not control the change from 1st to 2nd passage (blades tilting + round function), which can be carried out with manual selectors.
* Alpha-numerical keyboard with 5,7" colour graphic display
* Function pushbuttons for a rapid selection of the working units
* Operating temperature: from 0 to + 45° Celsius
MAIN FUNCTIONS:
* operating units control and automatic start of motors
* control and adjustment of the glue pot temperature
* simple and controlled diagnostic to obtain a quick
solution to eventual misfunctions
* partial and absolute process statistical data, number of processed pieces processed edge, machine start times, track stroke
* capacity of choosing dimensions in mm or inches
- sturdy panel support rollers runs on Bull-Bushing and it can be extended
according to the panel dimensions
- static frequency converter (inverter)
- padlockable main switch
- overload motor protection
- infeed and outfeed emergency pushbuttons
- safety enclosure lined with soundproofing material for the operating units
- top dust extraction
- independent extraction hoods and suitable container with filter for long chips
DESCRIPTION OF OPERATING GROUPS

- "VC600/2" GLUEING GROUP, LOADING AND PRESSURE OF EDGE
made up of:
* quick heating glue pot (for thermo-melted glue):
* reverse function for the spreading roller (from the control panel)of its rotating direction to ensure the optimal gluing of solid wood lippings
* quick unlocking system for a rapid glue pot changing
* manual exclusion from the working line to enable set up runs or
processing without glue application
* internally teflon-coated to facilitate the glue substitution
* checking of temperature on the spreading roller and on the main glue pot
* automatic lowering of the temperature, to avoid over heating of the glue in case of temporary non-use of the machine
(particularly indicated for momentary interruption of production)
* spreading roller with device for adjustment of the quantity of glue applied
* loading of edges with automatic system for material in rolls or strips, which grants an immediate edge working change
* shear device for cutting of rolled edges, max. 3 mm
* coil-holder plate of large diameter
* pressure rollers with independent pneumatic adjustment and mechanical digital position indicator
The device includes:
- powered, frictioned and teflon-coated roller with large dimensions and timed intervention
- two idle rollers with counterposed conicity and timed intervention

- "K/SEL" END CUTTING UNIT
with two high frequency independent motors to cut the
front and rear exceeding edges.
Tiltable motors with manual adjustment from 0 to 15 degrees without
utilizing any type of spanner. It is possible to end cut also soft/postformed panels.
High precision and reliable end cutting unit thanks to the sliding of the two motors on prismatic guideways with preloaded recirculating
ballbearings.
Each operating motor is equipped with copying device for an accurate positioning of blades in relation to the cutting point.
Pair of blades included.
- "RSP" IN-LINE TRIMMING UNIT
with two high frequency motors for the rough-trimming of the applied edge with the following features:
* vertical copying device with large diameter rotating disk having
ground contact surfaces to ensure the best working precision
* device for the rapid removal of cutters
* rapid manual exclusion from the working line without changing its
setting
* pair of cutters included with throwaway knives
- "ROUND SK" ROUNDING UNIT
It allows the automatic rounding of the applied edge angles without
stopping the workpiece. It allows the rounding using 3 mm PVC/ABS and thin edges applied on straight sides of post/soft formed panels
The rounding operation takes place in one single pass (each side)
without no manual intervention. The unit, as standard feature, can operate also as top and bottom trimming unit.
Manual selection of two different machining position for thin and 3 mm thick edges.
Manual selection of two different working positions (thin or 3mm PVC/ABS edges).
The unit is complete with:
- two high frequency motors
- front and vertical copying devices having ground contact surfaces
to ensure the best working precision
- the unit movements are quick and precise thanks to the sliding on a prismatic guideways and recirculating set of spheres
- pneumatic exclusion device from control panel (standard feature)
Pair of cutters R=3mm with 3 teeth included
- "RAS/S" EDGE SCRAPING UNIT
This is mounted on a robust column anchored to the machine base.
Quick tool change system
* vertical copying device with rotating disc
* front copying devices with rotating disc
* nebulizing/blowing device on knives, to maintain them clean and
efficient in every condition
* mechanical digital indicators of the positioning
* rapid manual exclusion from working line without changing its
setting
* exhaust outlets
* pair of knives R=3 mm included
- "SPN" BRUSHING UNIT
with two motors for the cleaning and polishing of the edge:
* horizontal and vertical tiltable motors

Technical Specification:
- track feed speed 12/18 m/min
- panel thickness:
working with ROUND SK 10-45 mm
working without ROUND SK 10-60 mm
- edge thickness 0,4-15 mm
- max. thickness of rolled edges 3 X 45 mm
- max. exceeding material to the
panel thickness 4 (2+2) mm
- coil-holder plate diameter 780 mm
- protrusion of panel from track 30 mm
- with ROUND 4 M unit 35 mm
- minimum panel length:
* with edges in rolls or strips 140 mm
- Min. distance between two successive panels
at 12 m/min 600 mm
- Min. distance between two successive panels
at 18 m/min 750 mm
- min.width with narrow edges with at least 55 mm
2OO mm length
- minimum panel width 110 mm
- minimum panel width with Round SK and 4M 60 mm
with 200 mm length
"VC 600/2" GLUE POT UNIT:
- heating time 12 min
- glue pot capacity 2,5 kg
- installed power 4,8 kw
"K/SEL" END CUTTING UNIT:
- blade speed 12000 rpm
- manual tilting 0-15 deg
- motor power (each) 0,35 kw
- pair of blades 110X30 mm Z=24
"RSP" IN LINE TRIMMING UNIT:
- motor power 1 kw
- speed of cutters 12000 rpm
- no tiltable motors
- straight cutters with throwaway knives 75X20X16mm Z=4
"ROUND SK" ROUNDING UNIT
- max. panel thickness 45 mm
- motor power each 0,55 kw
- speed of cutters 12000 rpm
- max. thickness capacity PVC/ABS edges 3 mm
- track speed 12/18 m/min
"RAS/S" EDGE SCRAPING UNIT
- throwaway knives r= 3 mm
"SPN" BRUSHING UNIT
- speed 3000 rpm
- motor power (each) 0,25 kw
- brushing discs 150X19X12 mm
PC/PLC Control System
It includes:
- powered presser lifting with electronic positioning
- electronic support rollers positioning
N.B. It is recommended to add the pneumatic
exclusions for all operating units installed on the machine, the tilting of end cutting unit and 2-positions kit for Round
Numerical control with PC/PLC to carry out quickly,
easily and without errors the execution of the main
machine functions.
MAIN FUNCTIONS
- Creation, save and working programs editor
- operating units control and automatic start of motors
- selection of first or second passage without changing
program
- simple and controlled diagnostics to obtain a quick
solution to eventual misfunctions
- process statistical data: number of processed pieces
and edges, machine start times track feeding, etc.
- production efficiency measurement (indicator for the
real production in comparison to the maximum possible
productions)
- capacity of choosing dimensions in mm or inches
- "WinEdge" operator interface in the following
languages: Italian, French, English, Spanish,
German.
MAIN FEATURES:
- PC office: HP D530 SFF
- Intel Celeron CPU 2.00Ghz processor
- 40GB hard disc - 128 MB ram
- Windows XP Professional operating system
- video card: Intel 828656 Graphic controller
- 15" TFT display
- modem
- Ethernet network card
- 6 USB ports - 2 PS/2 ports - 2 serial ports - 1 parallel
port
- CD/DVD ROOM + 1 drive floppy disc
The supplied configuration can be also higher