Woodworking Machinery
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2007 Weeke Optimat BHX 500 CNC-Processing Center
The Optimat BHX 500 enables simultaneous processing of both sides of cupboards. Hereby it is possible to manufacture identical or mirrored parts in a single processing and clamping step.
The Optimat BHX 500 Concept is based on the idea of dividing the machine into 3 technology ranges: the loading area, processing area and withdrawal area. Hereby the gained independence optimizes the processing steps in terms of quality and time.
To fulfil the customers expectations and raise the production output within the same time interval and also maintain the
same quality the Optimat BHX 500 is equipped with a special power package.
High-Speed processing aggregates up to 7500 RPM accelerate the axes up to 10m/sec and the processing speeds up to 130m/min hereby permanently keeping this machine in motion. Despite high occurring kinetic energy the quality of the processed parts is maintained on the hightest level. Consequently the Optimat BHX 500 emphasises complete and efficient CNC-Technology with which all common challenges are achieved quickly and precisely.
Tecnical Specification:
Model Optimat BHX 500
Configuration 1
Serial number 0.250.11.1691
Year of manufacture 2007 CE
Floor space 7200x3650mm
Workpiece dimensions:
Length: max 3000mm
min 200mm
Width: max 1000mm
min 70mm
Height: max 80mm (2 x 40 mm)
min 4mm
2 x 32 vertical spindles
2 x 8 horizontal in X
2 x 2 horizonta spindles in Y
2 x swiveling grooving saw (90°)
2 x 6 kW ETP routing spindle
Rapid traverse speed X - Y - Z-axis 138 - 80 - 50
Compressed air connection 1"
Compressed air required 7
Dust extraction port 280mm
Dust extraction volume min. 3170
Electrical power - total connection load 19 kw
Highlights:
Smooth-Pressure+ System
One man operation
Interface for machine compatible Handling (e.g. roboter, gantry
feeder etc.)
5-sided processing of the workpieces
Two panel processing (2 x 40 mm)
Workpiece thickness up to 80 mm
Automatic measuring of the
workpiece thickness
Driving speeds up to 130 m/min
High-Speed drilling (1500 - 7500 RPM)
Automatic spindle clamping system
Sealed 'long-life' linear
guiding system
Original Speciifcation:
Order Confirmation Date : 19.06.2007 / GRJ Execution :
We acknowledge with thanks your order as follows:-G.00 OPTIMAT BHX 500 CNC-controlled processing centre 1 BASIC MACHINE - rigid steel frame construction - 2 workpiece clamping devices with integrated stop system - Separate adjustment of the clamping devices via rack and pinion gear in X-direction - Digital AC servomotors - The position of the clamping devices

at the workpiece is program-controlled
- Adjustment of the clamping devices between
the separate processing steps in the
processing area is possible.
- Automatic measuring of the workpiece
thickness is integrated in the clamping
device
1.1 UPPER PROCESSING SUPPORT
- Rigid aluminium cast construction
- Integrated threefold divided table
with selectable air cushion
- Lateral stop system
- Adjustment of the axes in Y- and Z-direction
- Ball bearing spindle (Z-direction) and
rack and pinion gear (Y-direction
- Digital AC servomotors
- Suitable for fitting of various
configurations
1.2 LOWER PROCESSING SUPPORT
- Rigid aluminium cast construction
- Integrated threefold divided pressure beam
with selectable air cushion
- Adjustment of the axes in Y- and Z-direction
- Ball bearing spindle (Z-direction) and
rack and pinion gear (Y-direction
- Digital AC servomotors
- Suitable for fitting of various
configurations
1.3 WORKPIECE DIMENSIONS
min. workpiece length: 200 mm
max. workpiece length: 3000 mm
min. workpiece width: 70 mm
max. workpiece width: 1000 mm
min. workpiece thickness: 4 mm
max. workpiece thickness: 80 mm
max. workpiece stacking: 2 pieces
1.4 WORKPIECE FEEDING AREA
- Air cushion table in rigid frame
construction
- Surface from Hornit board with tracer
valves
- integrated fan
1.5 WORKPIECE REMOVAL AREA
- Cross belt conveyor in rigid frame
construction
- 8 transport belts, frequency-controlled
drive
- 8 electro-pneumatic controlled disengaging
device with integrated universal rollers
2 CE SAFETY AND PROTECTION DEVICES
- Safety fences in the lateral and rear area
- Safety mats in the feeding area
3 DOCUMENTATION
- Documentation in printed form and as CD-ROM
incl. spare parts catalogue and wiring
diagram.
4 PAINT
- Paint grey RDS 240 80 05
5 CENTRAL DUST EXTRACTION
- For connection to a dust extraction device
- For more details please refer to the
technical data sheet
6 ELECTRICAL EQUIPMENT
- Free-standing switch cabinet
- For more details please refer to the
corresponding technical data sheet
7 ELECTRONICS
7.1 HARDWARE
- Control incl. drive modules
- Intelligent control system, while the
CNC-Control steers the processes new data
can be independently inserted at the PC
- PC (personal computer) with operating
surface
- Intel Pentium compatible
- English operating system Windows XP
embedded
- 15 inch graphic monitor (TFT)
- 512 Mbyte RAM memory
- Min. 40 Gbyte hard disc drive
(different partitions)
- 3 1/2 inch diskette drive
- Free port (EtherNet) is optionally onboard
Additional PCI ports allow further
network cards
- Serial interface for barcode, modem
oder ceiling laser
- Parallel interface for printer
- CD-ROM-drive for reading and writing of
CD`s (no dust protection guarantee)
- USB connection at the operating panel
- HAND TERMINAL
With potentiometer for feed speed control
and emergency push button.
7.2 SOFTWARE FOR POWERCONTROL SYSTEM
WOODWOP is a workshop orientated
programming system (WOP)of the Homag Group.
A standardized data format allows the
interchange between all CNC-machines of the
Homag Group.
MACHINE DATA RECORDING (MDR)
Information about maintenance rates
PRODUCTION LIST
Creation of manufacturing processes in
list form
Active positions can be processed parallel
or in series.
Definition of up to 10 variables for the
variant processing.
7.3 SOFTWARE FOR EXTERNAL PC
WOODWOP FOR PC
Installation for an external PC, e.g. in
the planning department.
7.4 PROVISION TELESERVICE, MODEM
Activation of teleservice capability of
the machine.
Includes a modem and the free of charge use
of teleservice features during the
guarantee period. After the guarantee
period a teleservice contract is necessary
for further use of the teleservice.
G.0001 Number : 0025 1 off
CONFIG 2V32, 2H8X/2Y, GS2 X-Y 90, R2-ETP-6 KW
2V32 HIGH SPEED 7500
Vertical drilling block each in the upper
and lower processing support with 32 drilling
spindles each.
(separately activated with infinitely programcontrolled
high speed range)
Spindle clamping to achieve the drilling depth
safely.
Working capacity: refer to separate layout
Stroke: Z-direction: 60 mm
Drilling depth: max. 38 mm
Direction of
rotation: right hand/left hand
Speed: 1500 - 7500 1/min
frequency-controlled
Drive: 2 x 2.7 kW
Shaft diameter: 10 mm
Total length
of drill: 70 mm
Drilling diameter: refer to separate layout
Distance between
spindles: 32 mm
Type of spindle: individually selectable
2H8X/2Y
Horizontal drilling block each in the upper
and lower processing support with 10 drilling
spindles each which are separately activated
via program.
Working capacity: refer to separate layout
8 drilling spindles
each: in X-direction
2 drilling spindles
each: in Y-direction
Drilling depth: max. 38 mm
Drilling height: Z-direction: 38 mm from
upper workpiece edge
Direction of
rotation: right hand / left hand
Speed: 1500 - 7500 1/min
frequency-controlled
Shaft diameter: 10 mm
Total length
of drill: 70 mm
Drill diameter: refer to separate layout
Type of spindle: individually selectable
Note: Horizontal drilling spindles in Ydirection
only for drilling into the
workpiece edge opposite the machine
zero reference line.
GS2 X-Y 90°
Grooving saw aggregate each in the upper
and lower processing support for processings
in X-Y direction, 90 degrees swivelling
Working capacity: refer to separate layout
Cutting depth: 30 mm
Cross section: max. 70 mm2
Rotation: 1500 - 7500 1/min
frequency-controlled
Tool diameter: 125 mm
Blade width: max. 5 mm
R2-ETP-6 KW
Routing aggregate each in the upper and lower
processing support, suitable for shaft tools.
Manual tool change.
Working capacity: refer to separate layout
Tool holder: for shaft diameter 25 mm
Tool diameter: refer to separate layout
Visible tool length: refer to separate layout
Tool weight: max. 2.5 kg
Tool intake: manually by means of fast
hydro clamping system ETP 25
Direction of
rotation: right hand / left hand
Speed: 6000 - 18000 1/min
stepless programmable
Drive: frequency controlled
AC-motor
Max. capacity
at the tool: up to 5 / 6 kW in continuous
and intermittent operation
(S1/S6 - 50%)
G.0004 Number : 3934 1 off
SURCHARGE EXTENSION PACKAGE VERTICAL DRILLING
SPINDLES FOR CONFIGURATION SALES NO. 0025
4 additional individually selectable drilling
spindles in the lower processing aggregate
4 additional individually selectable drilling
spindles in the upper processing aggregate
Drilling spindle position: please refer to
enclosed layout drawing
Adjusting range: please refer to enclosed
layout drawing
G.0007 Number : 1 off
VKNO 2961 MACHINE SPECIAL VOLTAGE
G.0010 Number : 1 off
EXTENSION TO 3 METRE PANEL PROCESSING
G.0013 Service: 8322 1 time