WEEKE 'BP155' Overhead CNC Point-to-Point Boring & Router
Machine, Serial No. 0-250-05-1919 (1996)
with 1100 x 3600mm Table Area
with 6: Work Positioning Beams, Single Main Boring Spindle, Boring Head
X 11-Spindles,
Y 6: Horizontal & 11: Vertical Spindles,
Piggy back router - Single Spindle, manual tool change
Router Head - with 8: Position Tool Changer to Main Spindle, Pressure Sensitive Safety Matting & CNC
Control with Replacement BELINEA Monitor
WEEKE CNC PROCESSING CENTRE TYPE BP 155 - SERIAL NUMBER: 1919
TABLE SIZE 3250 X 1000
including Processing aggregate - changer and Digital drives.
1.0 General description of basic machine BP155
1.1 Basic machine:
WEEKE is guarantee and quality for high performance.
The WEEKE Processing Centre is manufactured with the highest technology by means of production for
the high quality demand in the industry and craft shop.
The robust and torsion resistant machine frame and cantilever support are welded with special ribs inside
the hollow frame to ensure an additional stability. Due to the high weight of the machine base frame,
the vibrations during routing procedures are abducted optimum. The machining support in X-direction
is arranged on the machine base frame and the cross-support in Y- and Z- direction is arranged vertically
to the cantilever arm. The main spindle
vertical and horizontal boring units are located at the cross-support as well as a free space for later
installation of one grooving-saw or one routing unit.
2.0 Technical Specification:
2.1 Machine
Travelling capacities:
Travelling capacities:
x-Axis 3800 mm
y-Axis 1685 mm
z-Axis 280mm
Field capacities: length: 3250 mm
width: 1000 mm
processing height 100mm
Travelling speed: x-Axis 80 m/min.
y-Axis 80 m/min.
path speed x-y 112 m/min.
z-Axis 25
ACKNOWLEDGEMENT WEEKE BP155 Page 2.
KW/SHl12011D
To: 1. F. Nott Limited. 30 September 1996
Guiding system:
The movement of all axes via a dust protected linear guiding system.
Digital drive system:
The positioning ofthe axis X and Y via tolerance free rack and pinion and the Z-axis via tolerance free
ball bearing spindle. The movement dynamic is a result of the high resolution capability of the digital
AC-servo motors.
Workpiece clamping system:
Support bars with an integrated vacuum clamping system to take all kinds of different materials with .
different surfaces.
-maintenance free vacuum pump 100 cbm/h
-6 support bars, stepless adjustable in X-direction
-support bars with each 2 square matrix-style vacuum pods 145 x 145 x 36 (L/W/H)
-8 programmable back stops
-6 feeding rails for the easy handling of heavy parts
-Scales and arrows for easy positioning of vacuum cups and panel beams
-additional gigs can be clamped easily, without time consuming resetting. The machine can be
equipped optionally with gig connections for the left-and right hand side
-The panel beams run on ahardened and polished round guiding system without tolerances.
Each panel support table has a program controlled backstop, the panel beams and vacuum pods
are adjustable and pneumatically locked.
Processing units of the BP155
1 pc. of Main spindle. 7.5kW. HSK F63
18000 IImin., 7,5 kW (sl process) with central integrated CNC
Axis 3600 turnable, incl. torque control, for the intake of
compound units and shank tools which can be changed
automatically from the tool magazine.
Travelling capacity: X-direction 3250 mm with all compolUnd units
Y-direction 1290 mm centre point stroke
Tool collet: for HSK -cone
Compo unit collet: for HSK -cone
Tool intake: automatically
Direction of rotation: right-and left hand, programmable
Rotation: stepless adjustable 1250 -18000 IImin. via program
Drive: frequency controlled three phase motor
Drive capacity: 7,5kW
Spindle greasing: grease, permanent
Cooling: liquid cooling system
Housing: Hybrid bearings (Ceramic) low friction, higher
performance and maximum endurance
The processing units have to be placed in the tool magazine during boring. 1 pc. of Automatic Tool magazine for 8 tools (disc-changer) Arrangement: Tool weight: Tool length: Tool diameter: Tool diameter: 8-tool magazine, going along with thl~ machining support in X-direction consisting of 4 places capable to intake compound units and 4 places capable to intake shank tools as well as all 8 places to intake shank tools. The intake of the compound units can be changed, according to th,e design of the compound units. max. 4 kg total weight inc\. HSK -chuck min. 70 mm, max. 200 mm (only the tool itself without chuck) max. 100 mm if magazine is tipped complete (8 cutter tools) max. 160 mm
Spindle stroke: Drive: Direction of rotation: Rotation: Shaft diameter: Drill bit length: Boring depth: Drill bit diameter: Drill bit diameter:
Spindle pitch: Spindle: 1 pc of vertical boring block. 11 spindles. X-direction incl. dust extraction hood stroke: X-direction: 3250 mm with all boring spindles Y-direction: 1600 mm with all boring spindles 40mm 1,5 kW, 50Hz 6 spindles right hand/5 spindles left hand 42501/min. d=10 mm max.70mm max. 38 mm max. 20 mm (10 spindles) max. 35 mm (1 spindle reinforced) 32 mm (10 spindles) individually selectable 1 pc. of vertical boring block. 11 spindles. V-direction incl. dust extraction hood Working capacity: Spindle stroke: Drive: Direction of rotation: Rotation: Shank diameter: Drill bit length: Boring depth: Drill bit diameter: Drill of diameter: Spindle pitch: Spindles: Arrangement : X-direction: 3250 mm with all boring spindles Y-direction: 1200 mm with all boring spindles 40mm 1,5 kW, 50 Hz 6 spindles right hand/5 spindles left hand 42501/min. d=10 mm max.70mm max. 38 mm max. 20 mm (10 spindles) max. 35 mm (1 spindle reinforced) 32 mm (10 spindles) individually selectable in Y-direction
Working capacity:
Direction of rotation:
Rotation:
Shaft diameter:
Boring depth:
Drill bit length:
Drill bit diameter:
Spindles:
1 pc. of horizontal boring block. 6 spindles. X-direction
Horizontal boring block, 2-sided with 6 spindles, individually
selectable via program. Each 3 spindles from left and right
in X- and X+ direction. Pitch 32 mm.
X-direction: 3250 mm
Y-direction: 1600 mm
right hand/left hand
60501lmin.
d=10 mm
max. 38mm
max.70mm
max. 20 mm
individually selectable
Working capacity:
Direction of rotation:
Rotation:
Shaft diameter:
Boring depth:
Drill bit length:
Drill bit diameter:
Working capacity:
Direction of rotation:
Rotation:
Shaft diameter:
Boring depth:
Drill bit length:
Drill bit diameter:
Working capacity:
Direction of rotation:
Rotation:
Shaft diameter:
Boring depth:
Drill bit length:
Drill bit diameter:
Spindles:
1 pc. of horizontal boring block. 2 spindles. Y-direction
Horizontal boring block, 2-sided with 2 spindles, individually
selectable via program. Each 1 spindle from front and rear
in Y-direction and Y+ direction.
X-direction: 3250 mm
Y-direction: 1200 mm
right hand
60501/min.
d=10 mm
max. 38 mm
max.70mm
max.20mm
individually selectable.
.
1 Central dust extraction with programmable hood of the main spiindle:
Central connection diameter 250 mm
The hood ofthe main spindle can be programmed in length according to the length of the tools.
The central dust extraction is equipped with pneumatically controlled flaps. The flaps are switched via
program according to the use of the working units.
Technical data of the basic machine:
Machine dimension: Machine length: 5000 mm
Machine width: 4575 mm
Machine height: 2620 mm
Floor requirement: Length:
Width:
7500 mm
8500 mm mint.
4575 mm
Connection:
Pneumatic:
Pressure:
consumption:
Dust extraction:
Connection 1:
Velocity:
Volume:
Pressure difference:
6 bar, RY2 inch with compressed air lubricator
approx. 10 NL
250mm
30 m/s
6200 cbm/h
150 mm WS
Add. Router 5.0 kW with Hydroclamping-System ETP
Pneumatically selectable vertical router, suitable for infinite routing (X-, Y-, Z- interpolation), routing
motor 5 kW, n = 6000 to 18000 rpm, controllable, tool mounting by means of a hydraulic centring and
clamping system, accepting tools with straight shank of 25 mm dia., feed speed infinitely preselectable
via program. The direction of rotation suitable for right and left handl tools.
Software:
- serial Data-transfer program pre-installed
- automatic O-point drive of all Axis
- Tool changer with rotation control and automatic calculation ofthe tool correction
- Visual process: actual machine data are graphically displayed
- WOODWOP: the workshop design program for craft shop and industry
- 8-digit alphanumeric Program and Subprogram names
- Variant (Parameter) Programming technique
- Icon technique
- Error diagnostic
- Block function and Subprogram technique with local and global parameter insertion
- ZOOM Function
- Integration of algorithmic formulae into the parts programming
- Zero point move
- automatically mirror function of working programs
- Copy, paste and delete functions of working processes
- lock up of different processes via insertion of conditions (and, or, even, bigger, smaller etc.)
- Graphical display of work pieces in three planes
- Element search function
- Pocket cycle (circle-, oblong hole- and square pockets)
- Ellipse function (lnner- and outer ellipse)
- Programming and display of the support bars and vacuum pods
- Optimisation of the working process.
